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D6800 Intelligent Sawing & Milling Workstation
The D6800 Intelligent Sawing & Milling Workstation is a 14-axis CNC machining center engineered for flexible aluminum door and window production. It reinvents the traditional discrete “sawing + drilling & milling” workflow, achieving finished-part-out directly from raw material in a single integrated process.Its core lies in three-zone simultaneous machining: four spindles on the left of the saw blade handle left-end milling and laser scribing, one spindle on the right performs right-end milling, while the central saw blade cuts at any angle from -45° to +45°. The entire process requires only one clamping, completely eliminating sorting and material transfer. Driven by automatic labeling and ERP/MES connectivity, the workstation delivers a daily output of up to 200 m².
Applications:
The D6800 Intelligent Sawing & Milling Workstation is purpose-built for flexible, customized processing of high-quality aluminum profiles. It serves industries where precision, efficiency, and automation are critical. Typical application scenarios include:
• Building Doors & Windows: High-volume production of frames, sashes, and mullion profiles for system windows, thermally broken aluminum windows, and aluminum-clad wood windows — ideally suited for mixed-model, non-standard custom orders.
• Curtain Walls & Decorative Engineering: Sawing and connection hole machining for aluminum mullions and transoms of glass curtain walls, unitized curtain walls, and decorative cover caps.
• All-Aluminum Furniture & Custom Cabinetry: Precise cutting and slot/hole milling for cabinet body profiles and door frame profiles used in all-aluminum kitchens, wardrobes, and wine cabinets.
• Sunrooms & Canopy Components: Arbitrary-angle end cutting and concealed drainage hole machining for main beams, rafters, and other structural profiles of sunrooms and canopies.
• Industrial Aluminum Profile Processing: Batch sawing and milling of standard and special-shaped aluminum profiles for assembly line frames, workbenches, enclosures, and other industrial structures.
Product General Information:
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Place of Origin: |
Jinan, Shandong, China |
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Brand Name: |
Hisena CNC |
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Model Number: |
DLJXB-CNC-6800 |
Specifications:
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Item |
Parameter |
Remarks |
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Profile Cross-Section Range (W*H) |
150*150 mm |
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Milling Spindle Speed |
18000 rpm |
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Milling Spindle Power |
3 KW*5 |
5 high-speed spindles in total |
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X/Y/Z Axis Max. Speed |
60 m/min |
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Max. Tool Length |
80 mm |
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Positioning Accuracy |
±0.15 mm |
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Repeatability Accuracy |
±0.15 mm |
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Sawing Motor Power |
3 KW |
Servo-controlled |
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Saw Blade Outer Diameter |
550 mm |
Diamond-tipped blade |
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Cutting Angle Range |
-45° to +45° |
Any angle programmable |
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Laser Power |
2*25 W |
For scribing/marking |
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Feeding Length Range |
1,000 - 6,800 mm |
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Min. Finished Part Length |
300 mm |
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Required Air Pressure |
0.5 - 0.7 MPa |
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Power Supply |
380 V / 50 Hz |
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Total Installed Power |
28 KW |
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Overall Dimensions (L*W*H) |
17500*4300*2700 mm |
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Machine Weight |
Approx. 11000 kg |
Competitive Advantage:
• Integrated Three-Zone Parallel Processing: Left-end drilling & milling, right-end drilling & milling, and sawing operate simultaneously, eliminating process waiting time. Combined efficiency reaches a daily output of up to 200 m².
• One-Off Clamping, Finished Parts Out: Raw materials are automatically loaded, and finished parts are automatically sorted, output, and labeled in sequence. Zero transfer, zero sorting — finished pieces move directly to the next assembly stage.
• Unidirectional Feeding for Lasting High Precision: The manipulator feeds profiles in a single, consistent direction throughout the entire cycle, completely removing the influence of backlash on accuracy. Positioning and repeatability precision are stably maintained at ±0.15 mm.
• Fully Servo-Driven Arbitrary-Angle Sawing: A single saw blade cuts any angle from -45° to +45°, and supports special pre-tensioning angles (e.g., 44.8°) to ensure perfectly tight, gap-free miter joints. The blade features a lateral shift function to prevent dragging the cut surface during the return stroke.
• Spindle Milling That Protects the Profile Surface: All holes and slots are machined by five 3 KW high-speed spindles. No heat-affected zone, completely eliminating the coating “sunburn”effect and subsequent oxidation risks commonly caused by laser cutting.
• Highly Durable Core Components: The angle rotation reducer guarantees continuous rotation accuracy within 2 arc-minutes for 6,000 hours. The overall machine is engineered for long service life with minimal maintenance.
• Fully Enclosed Eco-Friendly Machining: The sawing and milling unit is fully enclosed, effectively blocking aluminum chip scatter and processing noise. An integrated automatic chip removal system keeps the workspace clean and safe.
• Smart Interconnectivity, Data-Driven Production: Seamlessly integrates with mainstream window and door ERP software. Supports scan-to-start smart machining, realizing true digital production from drawing to finished part.
• Remote Service, Reduced Dependency: Built-in remote maintenance and training capabilities rapidly resolve on-site issues, minimize downtime, and reduce reliance on highly skilled operators.
